Everything You Need to Know About Panic Hardware: Features, Benefits, Installation, and FAQ

 

 

Introduction: Understanding Panic Hardware

In an emergency, prompt and safe evacuation is crucial. This is when panic devices come into play. Panic hardware systems are intended to ensure that doors open readily during times of emergency, allowing large crowds to evacuate a facility quickly. Whether you're building a new structure, upgrading an existing one, or merely evaluating safety precautions, panic hardware is a critical safety feature that fits both compliance standards and human requirements.

This comprehensive blog post will go over panic hardware in depth, including its several varieties, when it's needed, how to install it, and how to maintain it. In addition, we will address some commonly asked concerns to ensure that you have a thorough understanding of this critical component.

 

What is panic hardware?

Panic hardware is a door mechanism seen in commercial, institutional, and public structures. It enables people to swiftly unlock doors in an emergency without using a key or turning a handle. Panic hardware is typically comprised of a horizontal push bar, a push pad, or a lever handle that initiates a latch or locking mechanism to swiftly release the door.

The design of panic gear is meant to make emergency exits as efficient and accessible as possible, allowing crowds to evacuate quickly and lowering the risk of injury or death. These systems are necessary in places where safety and evacuation are critical, such as schools, hospitals, theatres, and large corporate buildings.

 

Why is panic hardware important?

Panic hardware is an essential safety element, and its significance goes beyond mere functioning. Here are a few reasons why panic hardware is an essential part of any building:

1. Ensures a quick exit.

Panic hardware ensures that doors open fast and easily in an emergency. This is especially crucial in high-traffic locations where many individuals may need to leave fast.

2. Life-saving design.

In an emergency, such as a fire or a natural disaster, you must flee as soon as possible. Panic hardware shortens the time it takes to open doors, allowing more people to leave and lowering the chance of overcrowding near exits.

3. Compliance with Building Codes.

Many building rules and regulations mandate the installation of panic hardware on exit doors in public areas. This is done to ensure safety during emergencies and to comply with fire and safety requirements.

4. Increased safety in high-risk areas.

Panic hardware is essential in facilities that frequently host big crowds, such as schools, stadiums, and auditoriums. This ensures occupant safety, especially during events or emergencies.

 5. It offers a sense of comfort and assurance.

Knowing that emergency exits are easily accessible gives building inhabitants a sense of security and reassurance. This is especially crucial in settings with large crowds, such as schools, hospitals, and shopping malls.

 

When is panic hardware required?

Building laws and regulations regarding panic hardware differ depending on region, although there are broad standards that define when panic hardware is required.

1. Occupancy load.

In buildings with a high occupancy load (more than 50 people), panic hardware is frequently required on exit doors. This ensures that in the event of a sudden emergency, the exit routes can accommodate the quantity of individuals that need to flee the facility.

2. Places for Assembly

Panic hardware is required in situations where huge crowds gather, such as stadiums, theatres, convention centres, and concert halls. To ensure a smooth evacuation, these places often require many exit doors equipped with panic hardware.

3. High-risk locations.

Panic hardware is necessary in locations such as hospitals, factories, schools, and nursing homes that have people with functional needs or are at high risk of injury. It assures that in the event of an emergency, people may evacuate promptly and without help.

4. Exit Doors

Typically, exit doors that lead to the outside of the building or a safe area like a fire escape have panic hardware installed on them. It ensures that people may exit swiftly, regardless of their location within the building.

 

Types of Panic Hardware

Panic hardware comes in a variety of styles, each tailored to certain door designs, building specifications, and safety norms. The following are the most typical forms of panic hardware that you may encounter:

1. Crash bars (push bars).

One of the most frequent types of panic hardware is the crash bar, sometimes known as a push bar. This horizontal bar spans the door and, when pressed, activates the latch mechanism, allowing it to open. The crash bar is simple to use, requiring simply a push to remove the lock.

Benefits:

• Easy to use, especially in congested or chaotic environments.

• It requires minimum strength and coordination, making it accessible to anyone, even individuals with disabilities.

2. Push-Pad Panic Hardware

Push-pad panic hardware activates a horizontal pad by pressing on it. The push pad is typically less intrusive and has a sleeker, more aesthetically pleasant appearance than the standard crash bar. It is widely used in settings that require a balance of elegance and safety.

Benefits:

• Streamlined and less invasive design, ideal for settings with aesthetic concerns.

• The operation is simple, requiring only a slight push to release the latch.

3. Lever Handle Panic Hardware.

Lever handles are an alternative to the typical push bar, particularly where accessibility is important. They are easier for those with restricted mobility to use since they require less force to push down than knobs.

Benefits:

• Easy to use, especially in high-traffic areas.

 • Suitable for people with disabilities or those who struggle with push bars.

4. Vertical Rod Exit Devices

Vertical rod exit mechanisms have two vertical rods running along the door frame that lock at the top and bottom. When you apply pressure to the panic hardware, the gadget activates. For double or higher exit doors, this method often provides additional security.

Benefits:

• Suitable for double doors or bigger openings.

• Enhances security by locking at both the top and bottom of the door.

5. Double Door Panic Hardware

When panic hardware is required for double doors, specialised systems exist. Double-door panic hardware may feature centre-latching devices or twin panic bars that allow both doors to open simultaneously, ensuring a speedy exit in an emergency.

Benefits:

• Suitable for buildings with many egress points and large exits.

• Enables simultaneous operation of both doors for efficient evacuation.

 

How To Install Panic Hardware

Proper installation of panic hardware is critical for assuring its performance during an emergency. Here is a summary of the stages involved:

Step 1: Select the Correct Panic Hardware.

Choose panic hardware based on the size of the door, the type of traffic, and any accessibility requirements. For example, a lever handle panic system may be appropriate for a hospital, whereas a crash bar system may be better suited to a stadium.

Step 2: Measure the door.

Before installing the panic hardware, measure the door's height and width to ensure it is the correct size. Take note of the door's construction (e.g., metal, wood, glass), since it may influence the type of hardware needed.

Step 3: Mark the placement of hardware.

Mark the correct position for the door's panic hardware with a pencil and a level. The hardware should be installed at a height that is convenient for all users (typically 36 to 40 inches from the floor).

Step 4: Drill holes for mounting.

Drill holes in the door to install the panic hardware. The hardware instructions should include precise measurements for hole locations. Use a drill bit that corresponds to the size of the mounting screws provided.

Step 5: Attach the Panic Hardware.

Screw the panic hardware into place with the required screws. Ensure that it is firmly installed and properly aligned. Apply pressure to verify that the latch disengages and the door opens easily.

Step 6: Test the door and mechanism.

After installation, run numerous tests to confirm that the panic hardware works as planned. Make sure that the door opens easily and with little force and that the locking mechanism works properly.

 

How to Take Care of Panic Hardware

To keep your panic hardware in excellent operating order, regular maintenance is required:

1. Check for obstructions.

Inspect the panic hardware to ensure that no things are blocking the door or preventing the mechanism from functioning properly. Keep the area around the hardware free of clutter.

2.  Lubricate Moving Parts:

Periodically lubricate the moving parts of the hardware, such as hinges, rods, and latch mechanisms, to prevent wear and tear. Use a light silicone-based lubricant.

3.  Inspect for Wear and Tear:

Regularly inspect the hardware for signs of damage, such as broken parts, rust, or loose components. Replace damaged parts immediately to maintain safety.

4.  Test the Mechanism:

Test panic hardware regularly by applying pressure to the bar, pad, or handle. Ensure that it opens smoothly without resistance. If the mechanism sticks or malfunctions, address the issue immediately.

 

Case Study 1: Emergency Evacuation in a Theatre

In a large, popular theatre, the building was regularly hosting over 500 people per show. The exit doors, previously equipped with standard door handles, proved inadequate during a fire drill. In the event of an emergency, many individuals struggled to open the doors in time, risking delays in evacuation. Following the incident, the theatre installed panic hardware with push bars on all exit doors. After testing the new system, it became clear that panic hardware significantly improved the speed of evacuation. During the next emergency drill, the theatre successfully evacuated all attendees in less than half the time, ensuring both safety and compliance with fire regulations.

 

Case Study 2: Hospital Evacuation Drill

A healthcare facility with multiple floors and over 300 patients and staff conducted a regular safety inspection and evacuation drill. The existing doors lacked panic hardware, making it harder for hospital staff and patients with mobility issues to exit quickly in an emergency. Recognizing the need for improvement, the facility retrofitted their exit doors with push-pad panic hardware and lever handles, which are ideal for those with physical disabilities. After installing the new hardware, the hospital conducted another evacuation drill. This time, the process was much faster, and all patients, including those in wheelchairs, were able to exit the building safely within the recommended time.

 

Case Study 3: School Safety Improvement

A high school with a large student body faced safety concerns due to outdated exit door systems that were difficult to operate during drills. The school had previously been using traditional door handles that students found challenging, especially during high-stress situations. The administration decided to install crash bars and vertical rod panic devices on all exterior doors, including those leading to playgrounds and emergency exits. After the installation, the school reported a significant improvement in evacuation efficiency. In subsequent safety drills, students and staff were able to evacuate the building quickly and without any issues, helping the school comply with safety codes and providing peace of mind to both students and parents.

 

FAQs About Panic Hardware

1. When is panic hardware required?

Panic hardware is required in commercial buildings, schools, theatres, hospitals, and other spaces that accommodate large groups of people. It is necessary for buildings with a high occupancy load, typically over 50 people.

2. Can you install panic hardware on any type of door?

Most doors, including single doors, double doors, and glass doors (with the appropriate frame), can have panic hardware installed. However, it is essential to ensure that the door is suitable for the installation of panic hardware.

3. What is the cost of panic hardware?

The cost of panic hardware varies depending on the type, quality, and specific features of the system. Typically, a basic panic bar installation may cost between $150 and $500 per door, while more complex systems can cost more.

4. How do I maintain panic hardware?

Regular maintenance includes testing the mechanism, lubricating moving parts, and checking for any damage. It's important to ensure that panic hardware is free of obstructions and operates smoothly at all times.

 

Conclusion

Panic hardware is a vital component in ensuring the safety and security of any building. By providing quick and simple exit routes, panic hardware helps to save lives in emergencies, meets building code requirements, and gives occupants peace of mind. Whether you’re installing new hardware or maintaining existing systems, understanding the types, installation process, and maintenance needs of panic hardware will ensure that your building remains compliant and safe.

If you’re looking to install panic hardware in your building, consider consulting with professionals to ensure proper installation and functionality.